WARNING: Mains voltage can be dangerous. Ensure the needed safety precautions are taken before undertaking these instructions.

What will I need?

To undertake the replacement you will need:

• Replacement running board.
• Star screwdriver.
• 6mm allen key

Remember: Part will be reused. Keep all the parts removed, besides the broken running board.

!Safety first!

Turn off the treadmill by the wall and unplug the cable from the treadmill power socket and wait 20 mins for the capacitors to discharge.

Removing the foot rails and guides

1. Remove the motor cover by removing the 4 retaining screws.

2. Remove the rear corner covers [84 & 85 / 66 & 67 ]

3. Remove foot rail fixing screws on the motor side

4. Remove foot rail fixing screws on the underside of the running board near the back

5. Remove the foot rails by sliding them away from the motor side of the treadmill

6. Remove the foot rail guides 8 x [79 / 61] from the old board

Removing the rear roller

7. Using a 6 mm allen key remove the rear roller bolts [82 / 54 ]

8. Remove the rear roller

Removing running belt

9. Remove the screws holding the running board [60 / 58 ] to the base frame.
– 4 x [66 / 59 ]
– 2 x [67 / 68 ]

10. Slide the running board [60 / 58 ] our from under the running belt [73 / 57]

Installing the new board

11. Install the foot rail guides 8 x [79 / 61 ] from the old board on the new board

12.  Slide the new board into place on the base frame.

13. Reinstall the screws holding the running board [60 / 58 ] to the base frame.
– 4 x [66 / 59]
– 2 x [67 / 68]

Reinstall the rear roller

14. Place the rear roller [81 / 52] in position

15. Using a 6 mm allen key reinstall the rear roller bolts [82 / 54]

Note: at this stage only lightly tension belt. Final tensioning and alignment will take place at the end.

Reinstalling the foot rails

16. Reinstall the foot rails by sliding them towards the motor side of the treadmill

17. Reinstall the foot rail fixing screws on the underside of the running board near the back

18. Reinstall the foot rail fixing screws on the motor side

19. Reinstall the rear corner covers [84 & 85 / 66 & 67]

20. Reinstall the motor cover by removing the 4 retaining screws

Finishing it off

21. Follow the belt tensioning and alignment guide: Guide here

22. Follow the belt lubrication guided video: Guide here